Table of Content
1. INTRODUCTION . 1
1.1 SCOPE OF STUDY 1
1.2 PRODUCTION AND END-USE MARKETS 1
1.3 METHODOLOGY 2
1.4 FORECASTS . 2
2. EXECUTIVE SUMMARY 3
2.1 MARKET OVERVIEW . 3
2.2 PRODUCTION . 4
2.3 CONSUMPTION . 5
3. RAW MATERIALS . 7
3.1 INTRODUCTION 7
3.2 PRODUCTION OF RAW MATERIALS . 8
3.2.1 Aromatic Isocyanates . 8
3.2.2 Aliphatic Isocyanates (ADI) 11
3.2.3 Polyether Polyols 14
3.2.4 Adipate Polyester Polyols 18
4. TECHNICAL BACKGROUND . 23
4.1 PROPERTIES . 23
4.2 FORMULATION 24
4.2.1 Isocyanates 25
4.2.2 Polyols . 25
4.2.3 Emulsifiers 26
4.3 MANUFACTURING PROCESS 26
4.4 APPLICATIONS 27
4.4.1 Coatings . 28
Wood and Furniture Coatings 28
Automotive Coatings 28
Leather and Textile Coatings 29
Plastic Coatings 29
4.4.2 Adhesives and Sealants 30
4.4.3 Glass Fibre Sizings 31
4.4.4 Other 32
5. GLOBAL PRODUCTION BY REGION 33
5.1 SUMMARY . 33
5.2 EMEA . 34
5.2.1 Summary 34
5.2.2 Competitors in the EMEA Region 35
5.2.3 Trends and Issues Affecting the Production of PUDs in EMEA . 36
5.3 AMERICAS . 38
5.3.1 Summary 38
5.3.2 Competitors in the Americas . 38
5.3.3 Trends and Issues Affecting the Production of PUDs in the Americas 39
5.4 ASIA PACIFIC 41
5.4.1 Summary 41
5.4.2 Competitors in Asia Pacific 41
5.4.3 Trends and Issues Affecting the Production of PUDs in Asia Pacific 43
6. GLOBAL DEMAND FOR PUDS BY APPLICATION 45
6.1 SUMMARY . 45
6.2 EMEA . 47
6.2.1 Summary of PUD Consumption in EMEA . 47
6.2.2 Polyurethane Coatings Market in EMEA 47
6.2.3 Trends affecting the PUD market in EMEA 54
6.3 AMERICAS . 60
6.3.1 Summary of PUD Consumption in the Americas 60
6.3.2 Polyurethane Coatings Market in the Americas . 60
6.3.3 Trends Affecting the PUD Market in the Americas 64
6.4 ASIA PACIFIC 69
6.4.1 Summary of the PUD Market in Asia Pacific 69
6.4.2 Polyurethane Coatings Market in Asia-Pacific 70
6.4.3 Trends Affecting the Market in Asia Pacific . 77
7. UV CURABLE PUDS 83
7.1 SUMMARY . 83
7.2 TRENDS AFFECTING THE MARKET 83
8. PUD MANUFACTURERS . 87
8.1 PROFILES OF MAJOR PUD MANUFACTURERS 87
8.1.1 Alberdingk Boley 88
8.1.2 BASF 89
8.1.3 Bayer MaterialScience . 90
8.1.4 Cytec Industries Inc 91
8.1.5 DIC Corporation 93
8.1.6 DSM Coatings Resins 94
8.1.7 Hauthaway Corporation . 95
8.1.8 Lubrizol Corporation 96
8.1.9 Mitsui Chemicals, Inc 97
8.1.10 Reichhold 98
8.1.11 Stahl . 99
8.2 DIRECTORY OF SUPPLIERS 100
8.2.1 Belgium 100
8.2.2 Brazil . 100
8.2.3 China . 100
8.2.4 France 103
8.2.5 Germany 104
8.2.6 India 105
8.2.7 Italy 105
8.2.8 Japan . 106
8.2.9 Mexico 107
8.2.10 Netherlands 107
8.2.11 New Zealand . 107
8.2.12 South Korea 107
8.2.13 Spain . 108
8.2.14 Switzerland . 108
8.2.15 Taiwan 108
8.2.16 Turkey 109
8.2.17 United Kingdom 109
8.2.18 USA 110
List Of Tables
1. INTRODUCTION . 1
1.1 SCOPE OF STUDY 1
1.2 PRODUCTION AND END-USE MARKETS 1
1.3 METHODOLOGY 2
1.4 FORECASTS . 2
2. EXECUTIVE SUMMARY 3
2.1 MARKET OVERVIEW . 3
2.2 PRODUCTION . 4
Global Production of PUDs by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) 4
2.3 CONSUMPTION . 5
Global Consumption of PUDs by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) 5
3. RAW MATERIALS . 7
3.1 INTRODUCTION 7
Typical Raw Materials Used in PUDs . 7
3.2 PRODUCTION OF RAW MATERIALS . 8
Global Crude MDI Capacity by Producer, by Region (‘000 tpa) 2011 9
Global Crude TDI Capacity by Producer, by Region (‘000 tpa) 2011 10
Global ADI Capacity by Producer, by Region 2011 (tpa) 13
Global Polyether Polyol Production Capacity, 2011 (Tonnes) . 14
Estimated Global Aliphatic Polyester Polyol Production Capacity by Producer, by Region 2011 (Tonnes) . 19
4. TECHNICAL BACKGROUND . 23
4.1 PROPERTIES . 23
4.2 FORMULATION 24
4.3 MANUFACTURING PROCESS 26
4.4 APPLICATIONS 27
5. GLOBAL PRODUCTION BY REGION 33
5.1 SUMMARY . 33
Global Production of PUDs by Region, 2012-2017 (Wet Tonnes & % Growth p.a.) 33
Global Production of PUDs by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) . 33
5.2 EMEA . 34
Total Production of PUDs in EMEA by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) 34
Total Production of PUDs in EMEA by Country, 2012-2017 (Wet Tonnes & % Growth p.a.) 34
5.3 AMERICAS . 38
Total Production of PUDs in the Americas by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) 38
Total Production of PUDs in the Americas by Country, 2012-2017 (Wet Tonnes & % Growth p.a.) 38
5.4 ASIA PACIFIC 41
Total Production of PUDs in Asia Pacific by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) . 41
Total Production of PUDs in Asia Pacific by Country, 2012-2017 (Wet Tonnes & % Growth p.a.) 41
6. GLOBAL DEMAND FOR PUDS BY APPLICATION 45
6.1 SUMMARY . 45
Global Consumption of PUDs by Region, 2012-2017 (Wet Tonnes & % Growth p.a.) 45
Global Consumption of PUDs by Application, 2012-2017 (Wet Tonnes & % Growth p.a.). 46
6.2 EMEA . 47
EMEA Consumption of PUDs by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) 47
Total Production of PU Coatings in EMEA by Type and Region, 2011 (Tonnes) . 48
Western European PU Coatings Production by Country and End Use, 2011 (Tonnes) 49
Eastern European PU Coatings Production by Country and End Use, 2011 (Tonnes) . 50
Middle East & African PU Coatings Production by Country and End Use, 2011 (Tonnes) 51
Market Forecast for European Polyurethane Coatings Consumption, 2010-2015 (Tonnes & % Growth p.a.) . 52
The Western European Market for Coatings for Plastics by Sector, 2009 (Tonnes and % Share) 53
The Western European Market for Coatings for Plastics by Technology, 2009 (Tonnes and %) 54
6.3 AMERICAS . 60
Consumption of PUDs in the Americas by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) . 60
PU Coatings Production in North America, 2010 (Tonnes) 61
Forecast Growth in South America PU Coatings Production, 2011-2016 (Tonnes and % Growth p.a.) . 62
Total South American PU Coatings Production by Country and End Use, 2011 (Tonnes) 63
Forecast Growth in the Total South American Paint and Coatings Demand, 2011-2016 (Tonnes and % Growth p.a.) 64
6.4 ASIA PACIFIC 69
Consumption of PUDs in Asia Pacific by Application, 2012-2017 (Wet Tonnes & % Growth p.a.) 69
Asia-Pacific Paint and Coatings Market by Country, 2011 (Tonnes and % Share) 70
Asia-Pacific Paint and Coatings Market by Segment, 2011 (Tonnes and % Share) 70
Chinese Coatings Production by Resin Type, 2011 (Tonnes & % Share) 71
Paint Production by End-Use Application in China, 2011 (Tonnes & % Share) . 72
Wood Coating Production by Resin Type in China, 2011 (Tonnes & % Share) . 72
Japanese Paint Production by End-use Application, 2011 (Tonnes & %) 74
South Korean Paint Production by Technology, 2011 (Tonnes & % Growth) . 75
Estimated Paint Consumption by End-use Application in South Korea, 2011 (Tonnes & %) 76
Forecast Growth for the Indian Paint Market, 2011 to 2016 (Tonnes and % Growth p.a.) . 77
7. UV CURABLE PUDS 83
7.1 SUMMARY . 83
Global Production of UV Curable PUDs by Region, 2012-2017 (Wet Tonnes & % Growth p.a.). 83
7.2 TRENDS AFFECTING THE MARKET 83
8. PUD MANUFACTURERS . 87
8.1 PROFILES OF MAJOR PUD MANUFACTURERS 87
8.2 DIRECTORY OF SUPPLIERS 100